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Low Heat Welding Electrodes (Valency)

Low Heat Welding Electrodes (Valency)
Low Heat Welding Electrodes (Valency)
Product Code : 08
Product Specification

Low Heat Welding Electrodes (Valency)

Being one of the most distinguished names in this industry, we are highly engaged in manufacturing an ample range of Low Heat Welding Electrodes (Valency). These welding electrodes have sturdy structure and excellent radiographic quality, which makes it widely demanded in the market. Our respected customers can simply mould this Low Heat Welding Electrodes (Valency) into diverse welding positions so as to fulfill their specific requirements. These are offered to the customer’s at very economical price.

Further Details:

The weld metal is of valence make and has an outstanding creep strength and high radiographic quality. Our range is highly acclaimed for low electrode burning loss, high stability and durability. Further, we offer customization facility in terms of different sizes, dimensions and grades as per our customer specifications. We offer our products at industry leading prices.

Specifications:

Electrical Welding Products
Xupertrode-13

Rutile Coated All Position, Easy Striking Restriking & Detachability. Smooth Weld deposit.

Application: Pipes, Boilers, Coaches & Wagons, Bridges, Pressure Vessels.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

60-85

85-120

120-160

160-220

Xupertrode-18


Basic Coated, All Position, Low Hydrogen, High Strength, Radiographic Quality Weld Deposit.


Application: Low, Heavy & Medium Carbon Steels. Pressure Vessels, Boilers Penstocks, Heavy Section Etc.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

80-100

100-150

150-200

200-250

Joining and Fabrication of Stainless Steels


XUPSTAIN AL


All position, Easy Strking, Restriking & Detachability, Smooth Bead, Fine Ripples, Minimal, Spatter, 19Cr/10Ni Type Weld, Good Corrosion Resistance.


Application: Welding AISI301, 302, 304, 308 & 308L Type Stainless Steels.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

70-10

100-140

140-180

XUPSTAIN BL


All Position, Easy Striking, Restriking & Detachability, Smooth Bead, Fine Ripples, 18Cr/12Ni/2Mo Type Weld, Better Heat and Creep Resistance Than E-308 Type.


Application: Welding AISI 316 & 317 Type Plates, Pipes & For Joning of Wrought & cast materials of Similar Composition.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

60-100

80-130

130-175

XUPSTAIN CL


All Positoin, Easy Striking, Restriking & Detachability, Smooth Bead, Fine Ripples, Minimal, Spatter, 25Cr/12Ni Type Weld, Superior Resistance to Corrosion & Oxidation.


Application: Welding of AISI 309/309S Type, 18/8 Clad Steels & Self Hardening Type Steels, Manganese Steels To M.S. S. S. to M.S.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

70-120

100-140

140-190

XUPSTAIN CMOL


All Position, Easy Striking, Restriking & Detachability, Smooth Bed, fine Ripples high Strength, Excellent Crack Resitivity in Dissimilar Metal Welding Superior Resistance to corrosion & oxidation upto 110C.


Application: S.S. to M.S. or Low Alloy Steel, S.S. Cladingon M.S. Heat Treatment Trays.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

70-110

100-150

140-190

XUPSTAIN D


All position, Easy Striking, Restriking & Detachability, Smooth Bead, Fine Ripples, Minimal, Spatter, 25Cr/25Ni Type Austenitic Weld Superior Resistance To Scalling upto 1100-1150C.


Application: Welding of AISI 309 & 310 Stainless Steels, Heat Exchangers, Heat Treatment Boxes, Furnace Plates, Elements Etc.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

60-100

80-130

130-175

Joining & Fabrication of Stainless Steels GMAW Wires

XUPTIG 308L (DC+)

Extra low carbon 19Cr/10 Ni/Type S.S. wire for metal inert gas welding of matching types of S.S. giving Excellent resistance to inter granular corrosion Gas Shiliding: Ar/Ar-O2 Diameters: 1.20mm, 1.60mm & 2.00mm.

XUPTIG 309L (DC+)

Extra Low Carbon 24Cr/13Ni/Type S.S. Wire For Metal Inert Gas Welding of Matching types of S.S. and Dissimilar Steel Composition Such as AISI 304 to carbon manganese steel & carbon steel. Gas Shiliding: Ar/Ar-O2 Diameters: 1.20mm, 1.60mm & 2.00mm.

XUPTIG 316L (DC+)

Extra Low Carbon 24Cr/13Ni/2.5 MO type S.S. wire for metal inert gas welding of matching types of stainless steel.
Gas Shiliding: Ar/Ar-O2 Diameters: 1.20mm, 1.60mm & 2.0mm.

Electrodes For Cast Iron

I.H. 220

Soft Fero Nickel Electrode

Application: Cast Iron Gears & Pulleys, Housing, Machine Bases, Engine Blocks (Water Jackets), Filling up Blow Holes Etc.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

50-70

60-110

80-130

100-170

I.H. 240


Very soft Ductile Pure Nickel Electrode For Machinable Repair of Cast Iron Parts.

Application: For Filling, joining, Building up & Repair of Castings, Joining C.I. to M.S.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

50-70

60-110

80-130

100-170

Electrodes for Cast Iron


I.H. 26


Non Machinable Weld For Rusty Corroded, Oil Soaked Cast Iron Parts.

Applications: C.I. Machine Frames, Oil Pumps, Pumps Housing, Foundry Defects.

Size(mm)

2.50

3.15

4.00

5.00

Current (Amps)

50-70

60-110

80-130

100-170

I.H. 228


High Strength Fero Nickel Electrode for Cast Iron


Applications: Repair of Welding Defects of Heavy Casting, Joining of Cast Iron to Cast Iron, Pumps Casing, Engine Head, Valve Bodies, Motor Bodies, Foundry Defects, Cladding.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

50-70

60-110

80-130

100-170

Low Heat & Life Prolongig Alloys For Repair & Reclaimation


XUPSTEEL 50


All Position, Low Hydrogen, Iron Powder, High Strength & Impact Resistant Upto 550oC.

Application: Welding High Tensile Steels Requiring Good Toughness Boilers Tubes Pressure Vessels Etc.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

70-100

100-140

130-175

165-220

XUPSTEEL 51


All Position, Low Hydrogen, Iron Powder Type Radiographic Deposit.

Application: Heavy Sections Under Dynamic Load, Chasis Frame Crane Booms.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

70-100

100-140

130-175

165-200

XUPSTEEL-52


Work hardening Alloy For Joining & Repair MN Stell, MN Steels to other steels.

  • Applications: Shovels, Buckets, Sprockets, Track Pads, Crushers.

  • Hardness: As Deposited 160 BHN work Hardened 400 BHN.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-700

60-120

100-160

140-190

XUPSTEEL-53
Basic, Medium Heavy Coated, Low Hydrogen, Depositing Weldd Metal of Cr/Ni/Mo Type.

Applications: Welding of HT Steel Machinery Parts, Earth Moving, Forging Die & Armor Plates Using Ni/Ni/Cr/Mo Steels, Repairing Steam Turbine Rotors Etc.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

60-120

100-150

130-180

XUPSTEEL-56


Joining & Repair of High Manganese Steels, Manganese Steel to mild Steel, Carbon Steel & S.S., Cushion Layer on Fatigued manganese & other Steels.

Applications: Shovels, Excavator Buckets, Sprockets, Track Pads, Jaw Crusher. Pinions. Properties: U.T.S. 680-700 N/mm2.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

60-120

100-150

130-180

XUPSTEEL-57


For Joining Stainless Steel to Mild Steel & Carbon Steel, Overlays & Cushion Layers.


Applications: Shafts, Valve Seats and Faces, Roller Journals. Bucket Cracks, Hammer Pillars Properties: U.T.S. 680 N/mm2.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

70-130

100-165

130-180

XUPSTEEL-58

For joining & Repair of Low, Medium, High Alloy Steel very Good Crack Resistivity & Weldability.
Applications: Gears, Tool Steels, Dies, Shafts, Cushion Layers.
Properties: U.T.s. 800-850 N/mm2, Elongation 20-22% Min.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

60-120

100-150

130-180

XUPSTEEL-58SG

Superior electrode for Unknown, Dissimilar, Difficult to weld Steels.

  • Applications: Gears, Tool Steels, Dies, Shafts, Cushions Layers.

  • Properties: U.T.S. 820-860 N/mm2, Elongation 24% (Typical).

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

60-120

100-150

130-180

XUPSTEEL-59

For Joining & Repair of Low, medium, high alloy steel.

  • Applications: Gears, Tool Steel, Dies, Shaft, Press, Pillar Etc.

  • Properties: U.T.S. 800-850 N/mm2.

Size (mm)

2.50

3.15

4.00

5.00

Current (Amps)

40-70

70-130

100-165

130-180

XUPALLOY 5252

High Recovery Nickel Alloy Electrode, Excellent Resistance to Corrosion, Oxidation & Thermal Shock At High Temperature also suitable for cryogenic range.

Application: Joining & Overlaying of Nickel & Nickel Crome Alloys, Hk Alloys, Furnace Parts, Dissimilar Parts, Cryogenic & High Temperature Equipments & for Incone/Type of Alloys.

Size (mm)

2.50

3.15

4.00

Current (Amps)

55-90

75-110

115-180

Metal Forming Alloys

I.H. Cutting

For Cutting Stainless Steel, MN STeel Cast Iron Removing Flash, Risers in Foundry.

Size (mm)

3.15

4.00

Current (Amps)

200-350

250-400

I.H. Chamfers

For Removing Old Welding, Preparing V-Groove, Gougin Cracks.

Size (mm)

3.15

4.00

Current (Amps)

250-350

300-400

Low Heat Input Consumables For maintenance & Repair Electrodes For Heat & Corrosion Resistance

Copper, Brass & Bronze

XUP Bronze

For Joining & Overlay on Copper to copper, Copper Alloys, C.I. & Steel, Machinable Good Colour Match With Bronze.

Application: Bronze Impellers, Gear Teeth, Soft Bearing Overlay, Marine Components.

Size (mm)

3.15

4.00

Current (Amps)

90-130

100-160

XUP AL Bronze

Multipurpose Electrode For Aluminium Bronze, Copper Alloys, Steel & C.I. Having Good Sea Water & Chemical Corrosion Resistance.

Application: Marine Pumps & Valves, Ship Propellers, Impellers, Bearing Sliding Surface.

Size (mm)

3.15

4.00

Current (Amps)

90-110

120-140

Low Heat Input & Life Prolonging Alloys

XH-30

Machinable Overlay with high impact Resistance

  • Application: Sugar Mill Pinion, Tractor Sprockets, Roller Rails, Wobblers.

  • Properties: Hardness-RC 28-32 (As Deposited) RC 35-40 (work Hardened).

Size (mm)

3.15

4.00

5.00

Current (Amps)

100-125

120-160

150-200

XH-35

Spatter Free Weld Tough, Resitant to Abrasion, Impact & Shock.

  • Application: Round Trimming Dies, idlers Tractors, Sprockets, Rollers, Shafts & Gearteeth, Low & Medium Carbon Steel, Heavy Section Gears, Sprockets Etc.

  • Properties: (Typical) Hardness-33-38 BHN.

Size (mm)

3.15

4.00

5.00

Current (Amps)

110-155

80-130

130-185

XH-50

High Abrasion Resistant Iron Carbide Type Deposite.

  • Application: Buckets, Shovels, Plough Shears, Screw Conveyors.

  • Properties: Hardness 50-55 BHN.

Size (mm)

3.15

4.00

5.00

Current (Amps)

100-125

125-180

150-200

XH-60H

HIgh Alloyed Electrode, Air Harderiable, withstand Severe Abrasion & moderate impact, Also Resist Corrosion & Scalling.

Properties: Hardness-RC 57-60

Size (mm)

3.15

4.00

5.00

Current (Amps)

75-110

100-140

130-175

XH-600 LH

Cr-MO-V Alloy For High Abrasion & Moderate Impact Resistance

  • Application: Hot & Cold Punching Dies, Chipper Knives, Crusher Hammer, Rock Drill.

  • Properties: Hardness-RC 57-60.

Size (mm)

3.15

4.00

5.00

Current (Amps)

75-110

100-140

130-175

XH-MN

Work Hardening, Very High M.N. Steel for overlay On manganese Steel & Other Steel for Highest impact resistance.

Application: Hammers, Jaw Crushers, Excavator Teeth, Track Pads, M.N. Steel Casting 450-500 BHN (Work Hardened).

Size (mm)

3.15

4.00

5.00

Current (Amps)

100-140

120-160

150-200

XH-67

Deposits Very high chromium Carbide Alloys Resisting High Temperature Abrasion & impact.

  • Application: Banburries, Coal Bend Pipes & Nozzle, Dredge Cutters, Mill Guides, Paddles & Wear Pads etc.

  • Properties: Hardness-RC 57-60

Size (mm)

3.15

4.00

5.00

Current (Amps)

80-125

120-160

150-200

XD-010

High Alloy, Wear Resistant, Tough, Resistant To Repetitive Impact.

  • Application: Build up to Drop Forging Dies & Tools, Joining of Forging Tools, Repair of Worn out & missing profile, Build up to Pinion & Gear Teeth.

  • Properties: Hardness-RC 38-42

Size (mm)

3.15

4.00

5.00

Current (Amps)

90-130

125-165

155-195

XD-144

Martensitic Type Cr-Ni-MO Stainless Steel Alloy Deposit Having Excellent Resistant to Metal to Metal Friction At Elevated Temp, Impact, Corrosion Erosion & Also Withstands Thermal Shocks.

Application: Wear Facing, Hot Mill Rolls, Refiner Cones, Turbine Blades Die Casting Properties (Typical): Elongation 18%.

Size (mm)

3.15

4.00

5.00

Current (Amps)

60-180

90-110

110-150

 



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